HIPOW Fume Purifier Supports BYD Factory's Green Production

HIPOW Fume Purifier Supports BYD Factory's Green Production

In modern industrial production, laser welding is widely used in fields such as automotive manufacturing and electronic equipment due to its high precision and efficiency. However, the metal fumes (such as zinc, copper, and aluminum oxides) generated during the laser welding process not only harm workers' health but may also affect equipment lifespan and product quality.

The Huizhou BYD factory introduced the HIPOW Fume Purifier for its laser welding operations. With its outstanding purification performance and intelligent linkage functions, it has effectively addressed this challenge.

Laser welding involves extremely high temperatures, producing very fine fume particles (0.1-1 micron) that are difficult for traditional filtration equipment to capture efficiently. Furthermore, metal dust carries risks of flammability and explosiveness, posing potential safety hazards for ordinary dust removal equipment. The BYD factory needed a solution that could both efficiently purify fumes and seamlessly integrate with automated production lines.

(1) High-Efficiency Filtration, Purification Rate Exceeds 99%

• Utilizes a multi-stage filtration system (pre-filtration + HEPA/electrostatic precipitation), capable of capturing fine particles above 0.3 microns, ensuring emissions comply with national environmental standards (e.g., GB 16297-1996).

• Optimizes filter material structure for the characteristics of metal dust, extending filter cartridge lifespan and reducing maintenance costs.

(2) Intelligent Linkage, Automated Operation

• Synchronized control with welding equipment: Through PLC or IO signal linkage, the purifier automatically operates when the welding equipment starts, reducing energy waste.

• Variable frequency airflow adjustment: Automatically adjusts fan speed based on welding intensity, balancing suction power and energy consumption.

(3) Explosion-Proof Safety, Stable and Reliable

• Explosion-proof motor design, suitable for metal dust environments, avoiding explosion risks from sparks.

• Equipped with a spark trap, preventing high-temperature particles from entering the filtration system, ensuring long-term stable operation.

• Improves workshop air quality: Effectively reduces PM2.5 and metal dust concentrations, safeguarding workers' respiratory health and reducing occupational disease incidence.

• Extends equipment lifespan: Reduces corrosion of laser welding equipment by fumes, improving production stability.

• Energy saving and environmental protection: Compared to traditional dust removal equipment, energy consumption is reduced by 30%, supporting BYD in achieving its green manufacturing goals.

The HIPOW Fume Purifier is not only suitable for the automotive manufacturing industry but can also be widely applied in fields such as electronic welding, metal processing, and 3D printing. Its intelligent and high-efficiency characteristics make it an ideal choice for modern factory fume management.

The successful application at the Huizhou BYD factory demonstrates the significant advantages of the HIPOW Fume Purifier in managing laser welding fumes. In the future, as industrial environmental requirements continue to rise, HIPOW will continue to optimize its technology, providing efficient and intelligent fume purification solutions for more enterprises. For more technical details or customized solutions, please feel free to contact the official HIPOW team!