HIPOW metal processing plant smoke purification system

System overview
The HIPOW metal processing plant smoke purification system is a comprehensive solution that integrates efficient collection, safe processing and intelligent control. It is specially designed to target welding smoke, grinding dust, metal debris and other pollutants generated during the metal processing process. This system adopts a modular design to ensure efficient purification effects while taking into account energy saving and operational convenience.

Introduction to core components
1. Fan system
High-efficiency centrifugal fan: Using wear-resistant and anti-corrosion alloy material impeller, the air volume range can be customized from 8000-50000m³/h

Energy-saving design: backward-inclined impeller design, with an efficiency of over 85%, saving 15-20% more energy than traditional fans
Shock-absorbing configuration: Equipped with rubber shock-absorbing pads and shock absorbers, the operating noise is less than 75dB
Convenient maintenance: equipped with access door and cleaning port to facilitate daily maintenance

2. Smoke purifier
Three-stage filtration system:
Pre-filter: Stainless steel mesh primary filter to capture large particles of dust
Main filter: PTFE coated filter cartridge, filtration precision reaches 0.3μm, filtration efficiency is 99.9%

Safety filter: HEPA high-efficiency filter (optional) to ensure emission standards are met
Pulse dust cleaning system: intelligently controls pulse backflush to ensure that the filter cartridge continues to work efficiently
Ash collection device: Large-capacity ash collection bucket equipped with automatic ash discharge valve to reduce the frequency of manual cleaning
Fire protection design: Internal explosion vents and flame arresters ensure system safety

3. Pipeline design and installation
Customized design: According to the workshop layout and work station distribution, CAD simulation is used to optimize the pipeline direction
Material selection: The main air duct is made of 1.2-2.0mm galvanized steel plate, and the branch pipe is made of flame-retardant PVC hose.
Flow speed control: the wind speed of the main pipe is 15-20m/s, and the wind speed of the branch pipe is 18-22m/s to ensure that dust does not accumulate
Installation standards: Pipe spacing is standardized, and bracket spacing does not exceed 3 meters to ensure system stability
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4. Anti-spark device
Spark catcher: installed at the front of workstations prone to sparks such as grinding and cutting
Working principle: Through the labyrinth baffle design, sparks lose kinetic energy when they collide with the tube wall
Automatic sprinkler system (optional): automatically starts water mist spray when high temperature is detected
Isolation valve: automatically closes the relevant pipe section when a fire is detected to prevent the spread

5. Frequency conversion control system
Intelligent adjustment: automatically adjust the fan speed according to the smoke concentration fed back by the sensor
Energy-saving mode: automatically switches to low-speed operation during off-peak hours, saving 30-40% energy
Touch screen interface: 10-inch color touch screen, real-time display of system status and various parameters
Remote monitoring: supports Internet of Things access and can be remotely monitored and operated through a computer or mobile phone
Fault diagnosis: automatically record operating data and provide early warning of potential faults

6. Terminal vacuum device
Flexible suction arm: 360° rotation, telescopic range 3-6 meters, wide coverage area
Customized vacuum hoods: Design dust hoods of different shapes according to the processing technology, with a capture efficiency of more than 95%
Automatic tracking system (optional): cooperates with the robotic arm to automatically follow the vacuum nozzle
Ground vacuum nozzles: Set up ground-embedded vacuum nozzles for heavy workpiece processing areas

7.System advantages
High-efficiency purification: the overall smoke and dust collection efficiency is ≥98%, and the emission concentration is less than 10mg/m³
Safe and reliable: multiple fire-proof and explosion-proof designs, in line with national safety production standards
Intelligent energy saving: frequency conversion control can reduce energy consumption by 30-50%
Easy maintenance: modular design, filter cartridge replacement time does not exceed 30 minutes
Strong adaptability: solutions can be customized according to different metal processing techniques (welding, cutting, grinding, etc.)

8.Application scope
It is suitable for various operating environments that generate metal smoke and dust, such as metal welding workshops, laser cutting workshops, grinding and polishing areas, casting cleaning areas, and metal processing centers.
With its professional design, reliable performance and intelligent control, the HIPOW smoke purification system provides metal processing companies with clean, safe and efficient production environment solutions.