Isidingo sokuhlanganiswa kweDust Collectors emisebenzini ehlukahlukene yezitshalo zokukhiqiza amabhethri kanye neHIPOW Solutions
Ukukhiqizwa kwamabhethri kuyimboni enembile kakhulu enezidingo eziqinile kakhulu zokukhiqiza. Kusukela ekulungiseleleni ama-electrode kuya ekuhlanganiseni amaseli, cishe yonke inqubo ikhiqiza izinhlobo ezahlukene zothuli, umusi, namagesi aphumayo. Lezi zinto z pollutants azigcini nje ngokubeka impilo yabasebenzi engozini futhi zithinte ukukhiqizwa komkhiqizo kodwa futhi zibeka nezingcuphe ezinzima zokuphuka. Ngakho-ke, izinhlelo zokuhlanganisa uthuli nezinhlelo zokuhlanzwa komusi ezisebenza kahle nezithembekile zibalulekile "umgudu" wezinsiza zokukhiqiza amabhethri zanamuhla. Njengomholi embonini, izixazululo ze-HIPOW zokuhlanganisa uthuli ezivikelekile ekuphukeni seziqinisekiswe ngempumelelo ezikhungweni zokukhiqiza amabhethri aphezulu emhlabeni, kuhlanganise ne-BYD ne-CATL.
I. Izidingo Zokuhlanganisa Uthuli Nokuhlanzwa Kwezinhlelo Eziyinhloko Ekukhiqizeni Amabhethri
Inqubo yokukhiqiza ibhethri iyinkimbinkimbi, nezinsiza eziyinhloko zokungcolisa kanye nezidingo zokuhlanganisa uthuli zilandelayo:
1. Inqubo Yokulungiselela I-Electrode (Ukuhlanganisa, Ukuhlinzeka, Ukuhlela, Ukuhlukanisa)
◦ Imithombo Yokungcolisa: Umdaka ovela ezindaweni ezisebenzayo ezinhle nezingezinhle (njengokuthi lithium cobalt oxide, lithium iron phosphate, graphite, carbon black, njll.). Lolu hlobo lwendaka lunobukhulu obuncane bezinhlayiya, indawo enkulu ethile, futhi luthandeka kakhulu futhi luyazamazama.
◦ Izidingo: Ukuqoqwa kwemithombo okusebenza kahle kanye nokuhlanganiswa kokuthuliswa okuqoqiwe kudingeka ngesikhathi sokudla, ukuhlanganisa, nokuhambisa ukuze kuvinjelwe ukusabalala kokuthuliswa. Uhlelo lokuqoqwa kokuthuliswa oluvikelwe ku-HIPOW luqinisekisa ukuthi ukuhlanganiswa kokuthuliswa kule ndawo kuhlala kuncane kakhulu ngaphansi komkhawulo ophansi wokuphahlazeka.
2. Inqubo ye-Electrode Sheet (Ukusika, Ukusika nge-Laser)
◦ Imithombo Yokungcolisa: Izinsalela zensimbi ezivela ekusikeni, uthuli lokumboza, kanye neziphunga ezishisayo nezithuluzayo ezikhiqizwa ukusika nge-laser.
◦ Izidingo: Izihlungi ze-fume eziphakeme-ukucindezela, eziphakeme-ukushisa zidingeka ukuze zikwazi ukuthola ngokushesha amafutha endaweni yokwakheka, ukuvimbela ukuthi ahlale futhi abambe kumishini noma ezindaweni ze-cell, okungase kuthinte ukuvikelwa nokuphepha. Izihlungi ze-fume ze-HIPOW zenzelwe ngqo le njongo.
3. Inqubo Yokuhlanganiswa Kwamacell (Ukuphindaphinda/Ukuphakela, Ukuhlanganisa)
◦ Imithombo Yokungcoliswa: Imikhuhlu ye-metal oxide (equkethe i-nickel, i-aluminium, i-copper, njll.) ekhishwa ngokuhlanganiswa kwe-ultrasonic kanye nokuhlanganiswa kwe-laser. Le mikhuhlu ye-sub-micron iyingozi futhi ingabangela ama-short circuits.
◦ Izidingo: Imishini yokuhlanza imikhaza ephumelelayo enezinhlangothi eziguquguqukayo noma amabhentshi okusebenza iyadingeka ukuze kuqinisekiswe iziteshi zokuwelda ezihlanzekile, kuvikeleke impilo yokuphefumula kwabasebenzi, futhi kugcinwe ukuhlanzeka kwangaphakathi kwezikhala.
4. Inqubo Yokugcwalisa Nokwakha I-Electrolyte
◦ Imithombo Yokungcoliswa: Imikhaza ye-organic (VOCs) ephumayo kwi-electrolyte. Izixazululo ze-electrolyte zishisa.
◦ Izidingo: Nakuba kugxilwe kakhulu kuma-VOCs, izinhlelo zokuhambisa umoya ezihlanganisiwe kumele zibe nezici zokuvikela ukuvutha nokumelana nomlilo ukuze kugwenywe noma yiziphi izingozi zokukhanya. I-HIPOW ingahlinzeka ngezixazululo zokuhambisa umoya ezihlanganisiwe ezivikelekile ekuvuthweni.
II. Ubukhulu Obukhulu Bokuhlanganiswa Kwezithako Zothuli Nokuhlanzwa Ezitshalweni Zamabhethri
1. Ukuphepha Nokuvikela Ukuqhuma—Umugqa Wokuphila Oyinhloko: Umdaka wezinto zebhethri (ikakhulukazi i-anode graphite) unamandla aphansi kakhulu okushisa okuncane (MIE). Uma uhlanganiswa nomoya ukuze ufinyelele emkhawulweni othile, ungadala ukuqhuma okukhulu uma uhlangana ne-static electricity, imililo evulekile, noma izinga lokushisa eliphezulu. Abakhiphi umdaka bezimboni abaqeqeshiwe bangumugqa wokuqala futhi obaluleke kakhulu wokuvikela ekuqhumeneni komdaka.
2. Ukuqinisekisa Ukukhiqizwa Komkhiqizo Nokuhambisana: I-micro-dust ehlanganiswe nezikhwama ze-electrode noma izindawo zamacell ingaholela ezinkingeni ezifana nezifinyezo zangaphakathi, izinga eliphezulu lokukhishwa kwazinye, ukwehla kwamandla, nezinye izinkinga. Indawo yokukhiqiza ehlanzekile iyisidingo esiyisisekelo sokukhiqiza amabhethri aphezulu, aphephile, futhi anempilo ende.
3. Ukuhlangabezana Nezibopho Zokuphila Kwemvelo Nokuphepha Emsebenzini: Ukuqoqwa kahle kwezithuluzi ezilimazayo nemikhuhlane ngesikhathi sokukhiqiza kuqinisekisa ukuhambisana nezindinganiso zokukhishwa futhi kuhlinzeka ngendawo yokusebenza ephephile kubasebenzi, kuhambisana nezindinganiso zelizwe ezifana ne "Imikhawulo Yokub exposure Yezinto Eziyingozi Emsebenzini" kanye ne-ISO 14001.
4. Ukuvikela Imishini Yokunemba Nokwehlisa Izindleko Zokugcinwa: Ukuvimbela uthuli ekungeneleleni imishini ye-laser ebizayo, izinhlelo zokuhlola ezibonakalayo, amajoints ama-robot, njll., kwehlisa ukuwohloka kwemishini futhi kwandisa impilo yesevisi.
III. Ukuklama Okungavuthiwe Nezidingo Eziyinhloko Zokuhlanganisa Uthuli Embonini Yamabhethri
Ngenxa yobunjalo obukhethekile bokukhiqizwa kwamabhethri, abakhiphi uthuli kumele bahloniphe izincazelo eziqinile zokwakhiwa:
1. Ukuklama Nokuphumelela Kokuphuma: Umzimba womqoqi uthuli kumele uhambisane nezindinganiso zokuvikela ukuvutha ze-ATEX (izindinganiso zaseYurophu) noma i-GB 3836 (izindinganiso zikazwelonke zaseShayina), ngokuvamile kudinga izinga lokuvikela ukuvutha le-Zone 21/22. Umzimba uthatha ukuklama kwesakhiwo sokuvikela ukuvutha ukuze uthwale ingcindezi yokuvutha yangaphakathi ngaphandle kokuguquka okungapheli.
2. Izinsiza Zokukhulula Nokuhlukanisa Ukuqhuma: Kumele zibe nezikhala zokukhulula ukuqhuma ukuze ziqondise ingcindezi ngaphandle ngokuphepha uma kwenzeka ukuqhuma. Izikhala zokungena nezokuphuma kumele zibe nezivalo zokuhlukanisa ukuqhuma ukuze kuvinjelwe imililo nengcindezi ekwandeni kwi-pipeline ye-workshop.
3. Ugesi Ohlangene Nezokulawula Umhlaba: Izinto zokuhlunga kumele zisebenzise izinto ezivimbela ugesi ohlangene (njengokuhlunga okukhanyayo okukhanyayo). Zonke izingxenye (izikhwama zokuhlunga, amahophu, ama-duct) kumele zibe nezingxenye ezifanayo futhi ziqinile emhlabeni, kuqinisekiswe ukuthi ukumelana nokuhlangana kuphansi kuka-100Ω ukuze kuqedwe ngokuphelele ubungozi bokukhanya okuhlangene.
4. Ukuhlola Nokuvikela Ukuhlangana: Izinsiza zokuhlola izinga lokushisa, izinsiza zokuhlola umehluko wengcindezi, ukutholwa kweziphumo, nezinhlelo zokucisha. Uma kutholakala ukukhuphuka okungajwayelekile kokushisa noma iziphumo, izexwayiso ziqala ngokushesha, futhi izinhlelo zokucisha ezisebenzisa amanzi ziqalisiwe, kanti ukuvalwa kokuphepha okuhlangene nezinsiza zomugqa wokukhiqiza kuqala.
5. Ukuhlanganiswa Kokuvikela Okwenziwe Ngomlilo: Kungahlanganiswa nezinhlelo zokufaka amanzi okushisa noma igesi engashisi (njenge-nitrogen) ukuze kuvinjwe umlilo.
6. Ukuhlunga Okuphumelelayo Nokuvimbela Ukuvuza: Isebenzisa ama-cartridge wokuhlunga e-PTFE aphephe kakhulu anokuhlunga okuphumelela okudlula u-99.99%, kuqinisekisa ukuthi uthuli olunomumo oluphansi aluphumi. Izakhiwo ezivaliwe zivimbela ukuvuza kuthuli ngesikhathi sokungasebenzi.
IV. HIPOW: Uchwepheshe Wokuhlanganisa Uthuli Olungavuthwa Osebenza Kubakhiqizi Bezimoto Zesikhumbuzo Ezihamba Phambili Emhlabeni
I-HIPOW iqonda kahle izidingo eziqinile zemboni yokukhiqiza amabhatyi. Imikhiqizo yayo nezixazululo zisebenze ngempumelelo ezisekelweni eziningi zokukhiqiza ze-BYD ne-CATL, zibe ngumngane othembekile wezokuphepha kwemvelo ezinhlelweni zabo zokuhlinzeka.
• E-Plant ye-BYD: I-HIPOW ihlinzeke ngezinhlelo zokuhlanganisa zokuhlanza uthuli ezivikelekile ezinkulu ze-explosion-proof ze-workshop ye-electrode, ezihlanganisa inqubo yonke kusukela ekudleni kwezinto zokwakha kuya ekuphakamiseni ama-electrode sheets. Le nqubo ithatha umklamo we-modular explosion-proof, ihlinzekwa ngezinyathelo eziphelele zokuthola izikhukhula kanye nezokuhlukanisa ukuvunguza, iqinisekisa ukuphepha kokukhiqiza kule ndawo enobungozi obuphezulu ngenkathi ifinyelela ukusebenza okuphansi kwamandla ngokulawula okuqhubekayo kwe-differential pressure.
• E-CATL's Plant: Ngemishini yayo yokusika nokuhlanganisa eyenziwe ngokuzenzakalelayo, i-HIPOW ifake izinkulungwane zamapulazi okucisha umoya ophumayo ophakeme kakhulu kanye nezindawo zokuhlanza umoya ophumayo wokuhlanganisa. Lezi zisetshenziswa zineziqinisekiso zokuphepha kwe-explosion CE/ATEX, futhi ukutholwa kwemithombo okuqondile kuqinisekisa kahle ukuhlanzeka kwezicell, kuhlinzeka ngenkxaso eqinile yokuhambisana okuphezulu kwemikhiqizo ye-CATL.
Izinzuzo eziyisisekelo zemikhiqizo ye-HIPOW zikhona ekutheni azikho nje kuphela imishini yokuhlanganisa uthuli kodwa zixazulula izinkinga ngendlela ehlelekile ehlanganiswe ngokujulile nezinqubo zebhethri, zigxile ekuphepheni nasekuvimbeleni ukuvutha, ngenkathi zilinganisa ukusebenza kahle kwamandla nokuphathwa okuhlakaniphile. Kusukela ekuhloleni ubungozi nasekudizayineni izixazululo kuya ekufakweni, ekuqaliseni, nasezinkonzweni eziqhubekayo, i-HIPOW yakha umgudu oqinile wokuphepha kanye nekhwalithi kubakhiqizi bebhethri.
Ngokuhlanganisa, esikhathini sokukhiqiza amabhathri amakhulu moving toward TWh, izinhlelo zokuhlanganisa uthuli lwezimboni nokuhlanzwa kwemikhaza ziye zashintsha zisuka kumishini yokunceda zaba yisisekelo esibalulekile sokuqinisekisa ukuphepha okujwayelekile nokulawulwa kwekhwalithi. Ukukhetha umlingani ofana ne-HIPOW, onobuchwepheshe obuphumelelayo bokuvikela ukuvutha, ulwazi olunzulu lwezimboni, kanye nokuqinisekiswa okuvela kumakhasimende ahamba phambili, kuyisinqumo esingagwenywa kubakhiqizi bamabhathri abakha imboni yesimanje, ehlakaniphile, futhi ephephile.